October 1, 2018 | Pamela Hanneman, CDT | CAD/CAM, Zirconia
Pamela Hanneman, CDT has been a technician for 23 years and a CDT since 2002. Her experience includes managing a large ceramic department for 13 years and managing the CAP milling center for four years. She also held a role as training & education manager with Zahn Dental where she was responsible for testing and vetting new products, and then implementing them in laboratories. She has recently transitioned into a new role as CMC's production manager.
In her current role Pam works with and tests many new products, materials, and technologies. She also receives many questions about sintering (among many other things!). She recently sat down with us and shared the top ten questions that she receives on a regular basis as well as her responses.
A: There should be a small space in between them. That is what the manual recommends and that's what we do at CMC. Sometimes during the sintering cycle, the crowns will roll and touch each other, but we have had no issues of them touching so far in terms of quality.
A: I have tested them and they work great. Trays with beads and without work equally well.
A: We have pushed our ovens for much longer than that and our results are still good. So if you like the results you are getting then you're good. If the results start to deteriorate then I will start looking at my elements. The buildup on the MoSi2 is obvious, and it is also obvious if it cracks/breaks.
A: There is a program that is pre-programmed in the Sintra Plus. You can view the program and press 'enter' or you can press 'alter program' to change it. The recommended purge cycle is: 25C to 1600, hold it for 4 hours, heat rate down 25C to 350, and natural cool after that.
A: There is no odor or anything toxic that's released from the ovens so we don't need ventilation or a hood. We keep our sintering ovens in a sectioned off area, we're careful to not have anything flammable around them, and each oven is plugged into its own power source.
A: Yes. Always use the program for the large bridge. It won't affect the single unit.
A: We tested the 4 hour cycle on zirconia many times, and the results are great. We still use the 7–8 hour cycle primarily because most of our sintering happens overnight.
A: It really depends on your lab. I would recommend starting with once a week. Run up the temperature to 1600 and hold up to 4 hours and cool. Add your scrap white zirconia into the tray. If that disc comes back down completely white then you know you didn't have that many contaminants up there. If it comes down discolored then I like to personally run another cycle until I see the disc is white.
A: We do not use air cooling. We do not recommend doing this because we believe that it may harm the quality of the unit.
A: Yes, absolutely. We ran into this problem a while back. We kept the ovens in a room below 50 degrees and the ovens did not heat up properly. I would recommend keeping the ovens in a room that is above 50 degrees.